Mercedes om617 swap Now, it’s not a powerhouse out of the box. Here some photos of the swap as it currently stands, with the motor in the jeep and awaiting wiring and finish work. This kit transforms the upper-oil pan flange into the Toyota 22R flange pattern. 9 TDI engines into Toyota Pickups, 4Runners, and Tacomas. 8 rear and a Jeep D30 in the front, probably from a wj to get the bigger brakes and better tie rods. I was hoping to open up a bit of a dialogue about the Mercedes OM617. Apr 17, 2011 · As some here have already mentioned the Mercedes OM617 swap is gaining popularity due to size and weight. 9 TDI engines into Jeep Wranglers, Commanches, Cherokees, and CJ's. In 2018, I sold all my cattle to fund a new shop for Doomsday Diesel. After paving the way for OM617-Toyota swaps, I began selling conversion parts on the side. May 5, 2016 · Based on that logic and the picture and Dan's second to last picture the Mercedes flywheel being larger then what the Ranger's bell housing was designed for shouldn't be an issue because either the Mercedes flywheel doesn't go farther then the intermediate plate (can't quite tell from the picture) and so there's no conflict or I could mill it a Jan 27, 2021 · 4×4labs OM617 to Toyota Landcruiser H Series Transmission Use Toyota Landcruiser 4 (h41, h42) and 5 speed (h55f) manual transmissions behind the Mercedes Benz OM617 5cylinder diesel engine with our adapter kit. 6/OM617 Jump to Latest 14K views 39 replies 13 participants last post by bucket-racer Jul 25, 2022 Jan 28, 2020 · One of his other projects is this 1963 Mercedes Unimog 404 completed several years ago. Have you made any progress on your conversion? Mar 20, 2017 · So here is the plan, I picked up an 1985 Mercedes Benz 300TD with 100k miles on the OM617 Turbo Diesel engine that I want to swap into the Colorado. Without the "pioneers" like Mercedes Jim and others who proved this conversion possible, I probably would have never bought our 1982 300TD wagon and would have never looked at using the marvelous OM617 that some claim will go for a million miles and is the most durable and reliable engine in the world. Key points include: The OM617 weighs approximately 550 lbs, about 50 lbs more than the original 4. 2l DI turbo. Our customer service is now open. The kit apparently comes with everything needed to swap the motor into my land rover, but requires a pusher fan, and requires a swap to a thinner series 3 rad. Dec 3, 2012 · I recently learned about the Mercedes OM617 5 cylinder diesel motor that came in the early 80s cars and while researching I found a company that makes adapters to GM transmissions. We particularly work with the renowned OM617 Turbo-Diesel motor, including installations, rebuilds, conversions and performance upgrades in Mercedes G-Class models. Mike swapped the inline-six for a turbo diesel OM617 inline-five from a mid-80’s Mercedes 300D. I was also raising cattle. Jan 11, 2011 · Thanks again for the replies everyone. Mercedes OM617 Oil Cooler & Lines. I am very seriously considering doing a swap with the Robert Davis kit. The Mercedes that came with them were a shade under 4k lbs. May 23, 2015 · It's my first and I'm excited to share where I'm at, answer any questions I can, and guide anyone else through this swap. This is a fully machanical motor that only has 6 wires to hook it up and really only needs three of them in a conversion. DMD Receive a "kit" discount by ordering everything together. Mar 13, 2016 · OM617 Engine Swap in 240D I'm going to start my swap today and plan to document much of it here in this thread. He had the MD4x4 AX15 adaptor plate with him and some universal mounts that I went ahead and made a deal with him on. 3 (not highway rated), the Mercedes-Benz OM617 appears to be the next choice. 00. Yes I am going to do the OM617 swap I have found a 1983 OM617 from a 300D it has around 160,000 but runs very well with no smoke. As far as the engine Mercedes OEM OM617 Turbo Diesel Engine with a conversion kit for installation into the W460 G-wagon. The newer MERCEDES diesels are also good canidates as well. The om617 Mercedes turbo diesel is a favorite for engine swappers. They will rev almost 2K RPM higher than a 4bt and weigh half as much. 952. This "Full Conversion Kit" will make installing an OM617 in your Toyota Pickup/4Runner nearly a bolt-in affair. That said, I can't imagine it being a joy to drive a 4500lb vehicle with a 617. We are a full service repair and Nov 26, 2010 · The drivetrain from the Jeep Wrangler for example remains completely stock from flywheel, clutch, transmission and transfer case. The Kit: Mercedes Diesel 4x4. Please contact us if you would like us to do the swap. At this time we have a 3 part kit to mate a GM transmission to the engine. this is the most reasonably Oct 21, 2022 · I also have an 84 Mercedes om617 that is most of the way through being rebuilt, planning to swap the 617 into the Ranger, convert to 4wd and swap out the axles, 8. Conversion parts for swapping OM617 Mercedes and VW 1. … Add to Cart Mercedes G-Wagon W460 OM617 Turbo-Diesel Engine Swap -- Labor Estimate Jan 5, 2011 · mercedes om617 swap. New engine has run 260' km Mercedes Manual Transmission for OM616/OM617 Diesels The cookie settings on this website are set to 'allow all cookies' to give you the very best experience. Sep 17, 2024 · Companies like ReInvent The Wheel will help you find an old Mercedes-Benz OM617 for your swap project, for a price. 951 or . OM617 Cohline Fuel/ALDA Line & Washers #turbodieselxj #dieselcherokee***UPDATE: I have removed the MD4x4 Adapter kit and have switched to the NEW Doomsday Diesel AX15 To OM617 Adapter Kit. This motor made the Mercedes seem like a much smaller motor, what I thought was a fairly sweet motor now was under powered and got considerably les mpg. Mercedes-Benz engines OM 617 & 606 Engine SwapThere are a variety of classic Mercedes Benz cars still on the road today, ranging from the iconic 300 SL Gull Jun 27, 2014 · The mercedes om617 is a popular swap. Aug 25, 2008 · 4x4labs announces the Mercedes-Benz OM617 to GM transmission adapter. This happened 6 months prior to my shop being completed. Quick View. I've owned a 300d before and love that engine. I DO NO Mar 11, 2013 · This thread documents a Mercedes OM617 diesel engine swap into a 1989 Jeep Wrangler YJ. The builder used a stock radiator initially, but later upgraded to a Griffin two-core radiator with a Ford Taurus fan to improve cooling. It’s a smaller power plant yea but it still can get some respectable gains if done right. I just pulled my OM617 from a 300TD wagon three weeks ago. This setup holds just over 7. They will last over 300K easy. 0 is still running strong, which I plan on selling to fund axle upgrades once this swap is complete. Progress on OM617 swap in '49 Ford F4 truck Nov 30, 2018 · This is the first major project I am undertaking. I had one in a Cherokee and found it to be average after I built my 2nd conversion. This kit consists of - 1 Aug 6, 2005 · Hello, I have my grubby hands on a used OM617A (3L turbo diesel) in good condition (from a W123), which I plan to put into my 300GD with automatic transmission instead of the original OM617 (3L diesel without turbo) The engine is a '85, while the car is a '86 model. 952 are preferred engines (125hp/195ft-lbs); a complete engine costs $500-$1000; ensure you get the glow plug relay, power steering line, and exhaust header pipe from the donor vehicle. 950 - . In fact, I've recently come across a fellow making the motor mounts and adapters to throw this in a YJ plus a lot of the technical info. 2. 0 AX15 5 speed manual The Swap Engine: Mercedes OM617 5 cylinder turbo diesel, 1983. 5 qts, versus the OEM sump pan only holding 6. The first swap was the Mercedes OM617 in a Cherokee, next was the 89 Ranger, this time I went with the Kubota V2203 2. Mercedes OM617 to W56 22R Conversion Kit The OM617 to W56 Adapter Kit will mate your OM617 donor motor to your stock Toyota 5-Speed manual G-52/54 or W56 transmission. The reason for this particular combination was cost, reliability, availability, and ease of swap. To start: The Jeep: 1999 Jeep Wrangler TJ. Thread starter ExhaustDemon Start date Mercedes OM617 diesel to Jeep Wrangler AX15 AX-15 NV3550 Adapter Kit. Price $9. It's a fun swap and relatively straightforward if ou don't over complicate it like I did! I put together a quick video highlighting all the key aspects inside the engine bay of the OM617 swap on a 1991 3VZ-E V6 4x4 Pickup. The later high output om617 with 80k or so can cost as little as MBZ 4x4 specializes in Mercedes G-Wagon conversions and repairs. Jul 17, 2014 03:55 AM by riddarunner. H adapter kits contain- Adapter plate Re-drill your supplied factory Toyota flywheel Feb 14, 2009 · I was looking at using an OM617 in my BII a couple years ago, had a couple I found for about 10 times less than the cost of a used 4BT and that was for two OM617's, complete. MBZ 4x4 specializes in Mercedes G-Wagon conversions and repairs. Or if you can get a hold a Toyota diesel I'd go for that, but it will be very spendy. At Thanksgiving 2018, I was laid off from my engineering job with no notice. Parts List (Will add as I go): MB OM617 - $200 AX15 Dec 17, 2019 · The 1998 E300 torque converter was a perfect match to the om617, all the bolts lined up as well as having the correct sized pilot to fit in the end of the crank/flywheel. The Unimog came from the factory with a 2. 2 L M180 inline-six and six-speed manual transmission. So it's a little less involved but you are leaps and bounds ahead of me. Hi everyone. The parts are easy to find and most or affordable. This is the long-awaited rear sump conversion for the Mercedes OM617 turbo-diesel. Its getting married to a AW4/NP231. About Mercedes OM 617 conversion kit. So pricey that even if you got the engine for free it starts to get into basic 4BT swap territory. If you want to make it even more Euro you can spend a fortune in time or money and get the 37. Anything is possible if you have the money. … Add to Cart Mercedes G-Wagon W460 OM617 Turbo-Diesel Engine Swap -- Labor Estimate Nov 26, 2010 · The drivetrain from the Jeep Wrangler for example remains completely stock from flywheel, clutch, transmission and transfer case. 7,380 Feb 6, 2013 · Im in the process of doing the same engine swap in my 88 YJ. com OM617 Jeep Conversion Kits OM617 Jeep Conversion Kits Dec 17, 2019 · 300SD 5 Speed auto swap 722. ? . May 4, 2016 · Or if you REALLY want details, read the LONG version on BangShift. My parts list is OM617 Turbo Diesel Engine US Shift 4L60e Trans Controller Reuse the gas sensors so all the factory gauges work. Stock, the OM617 it originally put out 79 horsepower and 127 pound-feet of torque. My truck is ONLY used for LAnd Speed Racing so my swap is a bit more involved (in some ways) that a vehicle used for street use might need. These engines are cheap and run part 300K miles without blinking (or even a million OM617 Rear Sump Oil Pan Conversion. M30x1. Included in this kit is:-Steel pan All the parts have finally arrived for my 1992 XJ to receive a Mercedes OM617 diesel. We would like to show you a description here but the site won’t allow us. We have many products in our catalog to support your build These 1/4" laser-cut plates will Nov 10, 2008 · 4x4labs announces the mercedes-benz om617 to GM your numbers if applying to the md swap are high. Jeep MJ/XJ to OM617 Full Conversion Kit New to the forum, and to diesels. Diesel and they are the oldest manufacture or diesel engines. Jan 21, 2013 · All you OM617 swap guys know how to tune the IP, right. I am researching the best year OM617 for a swap into a Toyota land cruiser, and here is what I have found so far: This engine was offered (in the US) in the 300SD models from '79 to '85, and the model number for these engines ranged from the OM617. Build ---> the Mule: my OM617 swap and other improvements TLCA# 23362 Naval Aviator #13311, USMC, ret. 50. Please click Accept Cookies to continue to use the site. 952 w/ 4x4 Labs adapters, NV4500, Valley Cruisers Orion 4:1, twin sticked, 4. Maybe a 4 Runner. Mercedes OM606 Turbo-Diesel Used OEM Crate Engine and 6-Speed Performance Kit for converting a W460 G-Wagon. The only parts that require welding are the transmission crossmember bracket and EGR Delete You'll likely also have to modify your driveshafts. Call us: +31 184 412332. Yes this custom conversion (never factory offered in turbo form) has been done by quite a few people. Jan 4, 2014 · Any DI motor would be a better candidate, the om617 is an old IDI that isn't suited well for a 4x4 rig in my opinion. And mercedes also has the history from Dr. The trans fit in the tunnel perfectly and without a problem. All conversion parts have been sourced from Doomsday Diesel, and the fit and finish of the parts has been excellent. Mar 11, 2013 · This thread documents a Mercedes OM617 diesel engine swap into a 1989 Jeep Wrangler YJ. This video is meant to g Conversion parts for swapping OM617 Mercedes and VW 1. Whether you need an engine swap, transmission conversion, or general repair services, we're here to help with your Mercedes G-Wagen. Oct 30, 2005 · '72 FJ40, OM617. I'm sure the 3550 would hold up well behind the 617 and Mercedes Diesel 4x4 makes the best adapters. There are a lot of people doing this swap in trucks that are destined to stay on the road and most of those swaps were done to achieve better mpg. We have successfully tested our GM manual transmission adapter and are ready to do a pre-production run of 25 units. I've done approximately the swap you're considering but in an S-10. I think it would be great for someone to make a repeatable adapter plate and make them available. This conversion takes approximately 40-50 hours to complete. 5 1/2" NPT Reducer Fitting. I have been a little concerned about the in cab noise, but I hope sound proofing will help that out some. Also the Mercedes diesel engine are not as expensive as people think. 2L engine. mdp85 on Jul 7, 2014. Prices are approximate and subject to change due to fluctuating international shipping costs, exchange rates, and parts availability as well as Tarrifs. I can definitely turn a wrench and weld, so I am not intimidated by this at all. This allows you to run the 22R oil pan, either 4x4 or RWD model. Just plan on taking my time to do things properly. Price $629. Feb 2, 2014 · This thread documents a Mercedes OM617 turbo diesel engine swap into a 1989 Jeep YJ. I have a '64 Scout 80 with everything original (3 speed 152 engine, 4x4, Dana 27 I think). The engine is from an 85 (I'm aware of the pilot bearing issue) and the 240D is an 83 with a 4 speed. Jan 6, 2010 · Sweet swap I sure wish someone would come up with an adapter for Mercedes to Toyota. All hardware is included, as well as the adapter plate, starter spacer, pilot bearing adapter (uses Toyota pilot bearing), and custom ARP flywheel bolts. I sourced my motor from a guy that was only a couple hours away here in Texas. Jul 14, 2014 · The reason I asked is on my van swap this was an issue I needed to resolve, compensating for the in and out movement of the chevy solid rear end, when mercedes using an independent rear suspension and solid mounted diff means it has a transmission to match no driveshaft movement. Features: Conversion kits; Extensive payment options: Popular. The OM617 Mercedes Turbo Diesel Engine needed for conversion is found in most 1980-85 300D, 300TD, 300CD, 300SD models. Key takeaways include: the OM617. An increase in mpg is a plus but I am more interested in the torque that a diesel can supply at Nov 8, 2008 · The mercedes diesel have the vacuum pump at the front of the engine. 56's, Spartan locked rear, 4x4 Labs saginaw PS, 4x4 Labs Hi Steer, FJ62 knuckles Poser's 4-wheel disc brakes, blah blah blah. I only offer an oil pickup tube for the 4x4 model. 4. 400 Compression on all 5 Cylinders. Aug 8, 2015 · Forum for conversions with the Mercedes OM617 Inline 5 Indirect Inject Turbo Diesel from early 80's Mercedes Cars. Mercedes OEM OM617 Turbo Diesel Engine with a conversion kit for installation into the W460 G-wagon. Sep 29, 2015 · The MERCEDES 5 cylinder OM617 is a tried and proven diesel swap into MANY different platforms. The newer 4&5 cylinders are smaller, lighter, and far more powerful. It has a Kubota 2. The 4. Mar 24, 2009 · 1991 Toyota Pickup, Mercedes 300D OM617 diesel 1969 Land Cruiser project in progress with 4BT 1989 Land Cruiser project in progress with 4BT 2010 KTM 450 Successfully installed 4BT, Isuzu 4BD1T, and Mercedes 300D engines into different vehicles. 5lb 300D flywheel and mate that to the OM617 motor. Aug 1, 2010 · I've been researching various engines to do such a conversion as well and since NC will not allow the Cummins B3. We are a full service repair and Aug 18, 2017 · For a variety of reasons that I won't get into now, I settled on swapping a Mercedes OM617 turbo diesel into a 1979 to 1995 Toyota Pickup or 4Runner with an RF1A gear-driven transfer case. Jul 3, 2009 · It is more likley to have the 4 speed from a 240D installed. 2 DI motor and it has more power and fuel economy than the benz. You can probably buy all the adapters and such needed to drop it in, it is such a common and popular swap engine. Jan 17, 2020 · I ended up deciding on the Mercedes om617. Aug 19, 2011 · Heres what I am concerned about: off idle torque. Mar 2, 2010 · Makes the OM617 Mercedes diesel (what was in Benz 300D cars) into a GM pattern. I have been reading a lot in this forum and found myself looking for a Toyota truck and a Mercedes motor to put in it. The upper oil pan from a W123 and W126 OM617 is too fat and you'll have clearance issues installing one into a W115--so you have to either swap out the upper oil pan to a W115 or W116 one, or cut out a notch in either the upper oil pan or the subframe. There are really NO electronics involved with an OM617. . A body lift is no longer required for this swap, but I strongly recommend the 1 Dec 30, 2018 · There are differences in the upper oil pan between the W115 and W116 OM617 engines and the later W123 and W126. owvxj ydgy qvf tmgwsn gvtxy vycm myuclki zbxhzxc wxth kaa